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Responsible packaging for a responsible future

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Responsible packaging for a responsible future

We Make. We Supply. We Deliver

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HONEST™ Logo

The honest truth about your daily cup.

Honest isn’t about perfect solutions it’s about helping people make better choices.

HONEST™ Logo

The honest truth about your daily cup.

Honest isn’t about perfect solutions it’s about helping people make better choices.

 
Better choices start with better information.

There’s no perfect cup.

Only better decisions — based on how materials behave, how systems work, and what actually happens after disposal.

 

Introducing Aqueous

The Aqueous difference

 

A different approach to a liquid sealing layer.

Honest double-wall aqueous coffee cup
 

HONEST Aqueous — double wall cup

The context

All disposable cups need a liquid sealing layer. Without it, they wouldn't hold liquid. Traditionally, that layer has been plastic — either PE or PLA lining.

Aqueous technology takes a different approach. Instead of forming a separate plastic layer, Aqueous is applied more like a coating — behaving like a paint or pigment, soaking into the paper fibres rather than sitting on top.

How it's different

 

Traditional PE / PLA

Paper
 

← separate plastic layer sits on top

 

Aqueous coating

Paper + coating integrated

← soaks into the fibre, no separate layer

HONEST Aqueous cups are

Home compostable

Commercially compostable

Recyclable in the correct waste stream

If they do end up in landfill, being home compostable means they can naturally break down over time.

Let's be clear

Aqueous is not plastic-free. It still contains a small amount of polymers and must be treated as such.

The difference isn't perfection

It's about creating a liquid sealing layer that:

  • Uses less polymer
  • Integrates differently with the paper
  • Works more flexibly across existing waste streams
 

Aqueous doesn't remove the problem. It approaches it differently and responsibly.

Clearing up the confusion

The myth of “plastic-free”

 

“Plastic-free” — if it sounds too good to be true, it probably is.

“Plastic-free” is one of the most powerful claims used in food and drink to-go packaging. It's also one of the most misunderstood.

Many cups — particularly those using Aqueous coatings — are marketed as plastic-free, when still containing polymers. This matters because, if it contains polymers, it contains plastic.

So how do these claims exist? It comes down to how materials are certified and reported.

The grey area

Current guidance under the Single-Use Plastics Directive recognises that polymers used in inks, adhesives and coatings can, in certain cases, be treated differently when they form part of a product's structure rather than a distinct plastic layer.

Aqueous coatings integrate into the paper fibres rather than forming a separate plastic lining — so they can be interpreted similarly to inks within existing certification frameworks.

However, Aqueous coatings still contain polymers, meaning they are not technically plastic-free under the Directive.

The numbers

Polymer content per cup

Approximate grams of polymer per standard 8oz cup

PE (Polyethylene)separate plastic layer
~5.2g
100% polymer lining
PLA (Polylactic Acid)separate plastic layer
~4.8g
plant-based, still 100% polymer
Aqueous coatingintegrated into fibres
~0.6g
 
significantly less — but still present

Figures are approximate and based on a standard double-wall 8oz cup. Polymer content will vary by manufacturer and cup specification. The point is directional — not absolute.

The result

False claims

Products positioned as plastic-free… but aren't

Confusion

For customers, consumers and disposal

Eroded trust

In sustainability claims across the industry

The HONEST approach

We don't use the term “plastic-free” for Aqueous cups because it's not accurate.

 

There is no fully plastic-free disposable paper cup that performs as a hot drinks cup today. And suggesting there is doesn't help anyone make better and responsible decisions.

The reality of recycling

Paper cup disposal

 

The problem isn't just the cup. It's what happens after.

An Honest cup on an industrial recycling conveyor belt
 
 

UK materials recovery facility

Paper cups are often seen as recyclable or compostable. In reality, it's more complicated. Every paper hot cup has a liquid sealing layer — whether PE, PLA or Aqueous. These barriers make it difficult to process through standard paper recycling systems.

The challenge isn't the material itself. It's the system — or lack of one — waiting on the other side of the bin.

The cup alone doesn't determine the outcome. The waste system does.

What actually happens in the UK

The problem

  • ×Cups are often removed at recycling facilities
  • ×Mixed composite products require specialist processing
  • ×Most local authorities don't have the infrastructure to handle them

That's why putting a cup in a standard recycling bin often doesn't work.

So what does work?

The solution

Cups can be recycled — but only when:

  • They are collected separately
  • Sent to specialist cup recycling facilities
  • Or directed into the correct composting stream (where available)

Even compostable solutions face challenges.

~7 million

cups used every day in the UK — most are not recycled through standard systems

That's why HONEST focuses on

Working with

existing waste streams

Clear guidance

on proper disposal

Better outcomes

in the real world

 

Because disposal isn't about intention — it's about infrastructure.

Understanding cup linings

How PE, PLA & Aqueous
all have a role


It's not about the material. It's about what happens next. Every cup needs a liquid sealing layer — PE, PLA or Aqueous — and each one can be part of a responsible solution when understood and used in the right system.

PE pellets, PLA pellets, and Aqueous coating materials

PE (Polyethylene)

The established standard

The most established lining.

  • Durable and highly effective
  • Widely used across the industry
  • Accepted in specialist cup recycling schemes

PE is often criticised for being fossil-fuel based plastic, although it's the most widely supported material in current recycling infrastructure.

PLA (Poly Lactic Acid)

Plant-based alternative

A renewable plant based alternative.

  • Made from materials like corn or sugarcane
  • Designed for industrial composting
  • Lower reliance on fossil fuels

What's less widely known:

PLA-lined cups can also be recycled similar to PE as the lining can be separated from the paper. The limitation isn't the material itself — it's whether the correct disposal and collections are in place.

Aqueous Coating

A different approach

Applied as a coating rather than a bonded lining.

  • Uses less polymer than traditional linings
  • Works across multiple waste streams
  • Home & commercially compostable

HONEST Aqueous cups are:

Home compostableCommercially compostableRecyclable

If they end up in landfill, being home compostable means they naturally break down over time. But clarity matters: Aqueous is not plastic-free, and its impact depends on disposal.

So what actually matters?

Not just the material — the system around it


PLA

Only composts if it reaches the right facility

PE or PLA

Can be recycled with correct separation

Aqueous

Offers flexibility and a greater chance of responsible end of life

The HONEST view

No lining is perfect

No system works everywhere

No single material solves everything


The most responsible choice is the one that works with your waste stream, not against it.